Americas Industrial Coatings

Industrial Epoxy Flooring

The Benefits and Uses of Epoxy Floors in an Industrial Environment

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A floor plays a crucial role in interior design. Flooring must be selected carefully in a factory, since it is a significant initial investment that will often be used across a large area. Epoxy flooring is one of the most popular flooring options for this niche. The reasons for choosing epoxy flooring are that it’s extremely durable, requires minimal maintenance, and is environmentally friendly. Hence, it is the most suitable flooring product for both residential and commercial buildings. Concrete floors are usually coated with epoxy coatings to provide better adhesion and visual appeal.
Catalysed plastics such as epoxy are classified as catalyzed materials. In essence, it is a resin, and it usually consists of polyamines and bisphenols. Invented by Dr. Pierre Castam in the 1930s, epoxy resin is a synthetic resin that can be used in a variety of applications. It is generally used to harden surfaces or floors with polyamines. Contact between the resin and hardener produces a catalytic reaction. Their chemical crosslink is high in strength since they bind to each other. In short order, epoxy coatings can be reconcoated thanks to this technology.
Epoxy flooring comes in three main types. There are solvent-based, water-based and 100% solid epoxy products. A solid epoxy is the most effective of these three as it is the most durable. However, these epoxies are not as durable or can’t be applied thickly as 100% solids epoxies. However, they aren’t user-friendly, even though they’re environmentally friendly. Solid epoxy floors can meet all the stringent requirements associated with industrial floors. Chemically resistant, it is tough and has exceptional adhesive properties. As a result, epoxy floors generally have abrasion resistance, waterproof properties, and heat, acid, and alkali resistance. Hence, even residential projects and children’s play areas can use them safely because they are non-toxic when dry.
Follow these steps to apply the coating to a floor surface. A minimum depth of two millimeters should be applied to the floor after the compounds are mixed properly. For epoxy flooring to become glossy and perfected, at least seven layers must be applied. One epoxy coat is applied first, followed by a broadcast coat of colored sand or flake, and then a top coat.
Epoxy flooring has the advantage of being easy to maintain. Concrete floors can be damaged by abrasion, chemical attack, and thermal shock, all of which are common in industrial settings. Epoxy floors are the best choice for concrete floors to protect them against these threats. As technology advances, we can expect that epoxy flooring solutions will soon reach the residential market.
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