Americas Industrial Coatings

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Industrial Epoxy Flooring

The Benefits and Uses of Epoxy Floors in an Industrial Environment

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A floor plays a crucial role in interior design. Flooring must be selected carefully in a factory, since it is a significant initial investment that will often be used across a large area. Epoxy flooring is one of the most popular flooring options for this niche. The reasons for choosing epoxy flooring are that it’s extremely durable, requires minimal maintenance, and is environmentally friendly. Hence, it is the most suitable flooring product for both residential and commercial buildings. Concrete floors are usually coated with epoxy coatings to provide better adhesion and visual appeal.
 
Catalysed plastics such as epoxy are classified as catalyzed materials. In essence, it is a resin, and it usually consists of polyamines and bisphenols. Invented by Dr. Pierre Castam in the 1930s, epoxy resin is a synthetic resin that can be used in a variety of applications. It is generally used to harden surfaces or floors with polyamines. Contact between the resin and hardener produces a catalytic reaction. Their chemical crosslink is high in strength since they bind to each other. In short order, epoxy coatings can be reconcoated thanks to this technology.
 
Epoxy flooring comes in three main types. There are solvent-based, water-based and 100% solid epoxy products. A solid epoxy is the most effective of these three as it is the most durable. However, these epoxies are not as durable or can’t be applied thickly as 100% solids epoxies. However, they aren’t user-friendly, even though they’re environmentally friendly. Solid epoxy floors can meet all the stringent requirements associated with industrial floors. Chemically resistant, it is tough and has exceptional adhesive properties. As a result, epoxy floors generally have abrasion resistance, waterproof properties, and heat, acid, and alkali resistance. Hence, even residential projects and children’s play areas can use them safely because they are non-toxic when dry.
 
Follow these steps to apply the coating to a floor surface. A minimum depth of two millimeters should be applied to the floor after the compounds are mixed properly. For epoxy flooring to become glossy and perfected, at least seven layers must be applied. One epoxy coat is applied first, followed by a broadcast coat of colored sand or flake, and then a top coat.
 
Epoxy flooring has the advantage of being easy to maintain. Concrete floors can be damaged by abrasion, chemical attack, and thermal shock, all of which are common in industrial settings. Epoxy floors are the best choice for concrete floors to protect them against these threats. As technology advances, we can expect that epoxy flooring solutions will soon reach the residential market.
 
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About Epoxy Floors

Which Epoxy Coating Should I Go With

Which Epoxy Floor Coating Is Right For You

If you’re considering changing your walking surfaces, epoxy floor coating is definitely a good choice. Bacteria can’t grow on epoxy floors, as they are seamless. Additionally, they are commonly used in industrial settings, as well as restaurants and other food processing businesses. Also ideal for homes are epoxy floorings, particularly kitchen floors.
 
An epoxy garage floor will last a long time and be sturdy. You don’t need to hire a professional to install this type of flooring; you can do it yourself by following some simple instructions. The type of epoxy you choose should be determined by how much traffic your floor receives daily, how often it needs to be touched up, and the price.
 
The following options are available:
 

Water-Based Paint

 
The cheapest option is water-based epoxy. This is typically perceived as being easy to apply, less toxic, but also less durable by homeowners. The product is convenient to use at home, and very user-friendly. For industrial purposes and floors that are prone to moisture problems, this is not an ideal choice. If you own a house with water-based paint, you need to understand that the paint will need retouching every year.
Since water-based paint doesn’t come in two components, some people don’t consider it to be an epoxy. Since water-based paint is pre-mixed, it is not very different from regular paint, which mixes the hardener with the resin before it is applied.
 

Two-Part Solvent-Based

 
Solvent-based epoxy floor paint is more toxic than water-based epoxy, but stronger. Paint has to be mixed together in both parts, and it must be applied meticulously and with caution. Because of these reasons, many painters find it difficult to use. Compared to its water-based counterpart, it has a better warranty and lasts longer. Plus, they are easier to clean up and handle than full-bodied epoxy with solid acrylic components. It is, however, thinner than solid paint, so it will not last as long.
 

Two-Part 100 Percent Solids

 
When you need a durable floor, this is the best choice. Chemical reaction sets up epoxy floor coatings into hard, solid, and beautiful surfaces. There is a five-fold difference between water-based paint and acrylic paint. This type of epoxy is often considered to be more durable than the concrete underneath. Abrasion and chemical resistance are also two characteristics of this high-quality flooring.
 
Epoxy flooring adds beauty and value to any space, whether it is a house, restaurant, or shop. As well as extending its lifespan, concrete is also preserved. Cleanliness and resistance to mold are two key advantages of epoxy. Since epoxy is resistant to solvents, chemicals, lubricants, and hot tires, it is usually used for garage floors. Radon gas can be reduced with this waterproof sealer.
 
Colors range from tens of thousands to countless, and the choice is yours, as well as the style that’s right for you. After application, epoxy must cure for at least twelve hours. You should consider installing and maintaining this type of flooring if you are redoing your floors.
 
 
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About Epoxy Floors

Why Designers Love Epoxy Flooring

Transform Your Floor With Epoxy

Epoxy, usually found in garages or basements, is composed of resin and hardener, which when dried, forms a durable, long-lasting coating. The oil-repellent and slip-resistant properties of this coating make it an ideal flooring product for areas that receive heavy traffic. Epoxy flooring is not only used in the industrial world. The epoxy flooring industry considers epoxy to be more than just a material for protecting floors. Furthermore, the product is considered highly versatile, capable of transforming an ordinary area into an exceptional piece of art. However, even if you do not require a heavy-duty floor, epoxy flooring provides an aesthetic appeal.
 
It is because epoxy flooring has a high sheen once completely dried that designers are attracted to it. Despite the fact that this gloss is common to all epoxy brands, it is often achieved by applying an additional topcoat to the standard epoxy mix. It’s not necessary for some businesses to do that. The epoxy mixes supplied by this company contain a built-in UV inhibitor, an essential component for long-term shine. Buyers will benefit from this since they will not need to bother with adding extra work.
 
Designers love epoxy flooring because it’s easy to personalize. Epoxy is created by mixing two chemicals together. This is also known as the base coat. As a result, base coats are no longer limited to gray. These days, the basecoat comes in any color you can imagine. Therefore, designers can choose colors that complement, contrast, or highlight the space they are redesigning. Only the company that offers them can limit the color options. They have a wide range of colors to choose from. 
 
It is possible to customize epoxy floors beyond just the basecoat. Customers can also choose an anti-slip feature to enhance the uniqueness of their floors. These anti-slip agents are normally chips that are sprinkled on top of poured epoxy before it cures (before it is sealed). These acrylic flecks protect epoxy floors by preventing them from slipping. Colorful flecks add interest to epoxy flooring, which is available in a variety of colors along with base coats.
 
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About Epoxy Floors

Epoxy Flooring 101

Concrete floors are sealed and protected with epoxy floors. It can increase your floor’s life expectancy while also improving its appearance. When an existing concrete slab is covered with a protective resin, an epoxy floor is formed. Clear epoxy resin creates a non-slip surface that is glossy but not slippery. Over specialist flooring such as terrazzo or marble, these resins are often used.
The hardness and durability of epoxy make it a good flooring material. The epoxy will last a long time even if a large amount of foot traffic is on the floor. In addition to being waterproof and dustproof, epoxy is also easy to clean.
During the last few decades, epoxy has been used extensively in industrial settings because of its affordability and durability. Epoxy has recently gained in popularity among designers. Epoxy can be applied to shops, offices, and homes to create great-looking floor finishes. It offers a variety of concrete finishes and resin choices.

The Home with Epoxy Floors

In many settings in the home, epoxy is used. The chances are good that an epoxy resin will be used to seal a polished concrete floor, a colored aggregate floor, or other specialised surface. Epoxy floors are popular with allergy sufferers and asthmatics because they are low in dust and other allergens. Epoxy is also a hygienic choice of floor covering because it is easy to clean and doesn’t collect dust and dirt. The flooring chosen by many young families for their traffic and living areas is this type.

Settings in Industry and Commerce

Epoxy sealants are a popular choice for workplaces due to their high level of hardness, durability, and economic viability. Besides being structurally sound, epoxy flooring can also serve as a functional storage floor and hold up well for trucks without cracking in factories and workshops. Concrete dust isn’t a problem, and it can be cleaned easily. In hygienic places such as restrooms or kitchens, epoxy is an ideal option since it’s waterproof, repels dust, and is easy to clean.

Commercial Spaces

Restaurants, cafes, retail centers, shops, and other spaces in which epoxy floors are installed are popular choices among retail and restaurant establishments. When it breaks, it is easy to fix and it looks excellent. It is also possible to have epoxy flooring that is stylish. Adding coloured aggregate to an existing mix or choosing another floor design option can produce a broad range of finishes.

What the benefits are

Comparatively, epoxy flooring is cost-effective. The real advantage is the durability that these kinds of floors have, along with their good looks. This kind of flooring is also ideal if you have damaged flooring currently. Epoxy can be used to level out problem areas and ensure and even surface. Epoxy flooring is a true low maintenance option.
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Decorative Epoxy

Metal Flake Epoxy Decorative Flakes for Epoxy Flooring

Metal Flakes in Epoxy A Revolutionary Step in Epoxy Floor Coatings

Adding mica metallic flake or chip to resinous flooring adds a crystalline luster to your flooring. There are several kinds of mica minerals in these unique flakes, including muscovite, phlogopite, biotite, clintonite, and others. Mica minerals have an extremely tight basil cleavage. It is formed by separating hexagonal atoms of a mica mineral into sheet-like pieces, separating the color groups into standardized sizes, and separating the flakes into standardized colors. Unlike other engineered minerals, these flakes provide a natural metallic luster.

The mica flakes are available in 3 different sizes, in different color blends, and in solid colors.  Their thickness varies between 4 and 5 mils.

 Depending on what you want to achieve, the more chips you use, the less base coat color you see and the more chips you see.  The indicated sizes are approximate and may differ within a range.

Color Chips Decorative Epoxy Floor Coating Systems can be used with Pure Metallic Natural Metallic Additives. Minerals gathered from multiple sources are crystallized in Pure Metallic additives. In a high-temperature and high-pressure environment, it takes a long time to form. These additives consist of mostly semi-transparent flakes that are available in a wide range of colors. They are the most unique clay minerals available on the market.

The Original Color Chips flooring chips & epoxy in conjunction with the Natural Metallic gloss of the Pure Metallic additives add a rich luster, and upscale appearance to the floor. You can achieve distinctive designs such as granite and marble by putting Pure Metallic additive flakes on your floors. Your project has an endless number of possibilities depending on the way you approach it.

Using these specialty chips with your blend will add shimmer to your floor. It’s the shine of the chip on the floor that really makes it stand out. A brushed-metal look is more attractive than a chrome finish.

Specimen flakes are made from metallic chips. Despite the fact that the pictures do not capture the sparkle’s effect in a blend. Mica countertops are similar to this. This color has an elegant look and almost resembles an aluminum color.

For high-traffic garage flooring and commercial flooring requiring durable slip-resistant performance concrete coatings, Americas Industrial Coatings offers seamless metallic epoxy flooring systems that feature suspended reflective pigments and floor flake chips for a three-dimensional effect.

Utilize metal flake epoxy resin to create the look of granite or to add an element of elegance to any room. You can transform your living space into something spectacular with real mineral flakes that have a brilliant shine and translucent beauty. Epoxy floors help you add durability and contemporary appeal to your home. The little touches you make during a remodel can make a huge difference in the outcome. Adding commercial and residential properties to your design skills will broaden your horizons.

Natural mineral compounds naturally form small translucent flakes of metal or metal alloy called metal flakes for epoxy. This additive can create a natural stone look with sparkle and shine when mixed with epoxy resin. This product will withstand the test of time. Floors will retain their beauty for their lifetime.

 If you spread out the coverage across the entire surface, you can create an overall luster. A custom look will be applied to every surface you cover. It will be impossible not to be amazed by the brilliant shine of the metal flakes, regardless of the time of day or night.

 

We Get Asked These Questions

Is color pigment necessary in epoxy resin containing metal flake?
Metallic flake epoxy does not require any color pigments. Adding a base coat of paint will serve as a good starting point.

The resin’s surface contains sharp metal flakes. Are they visible?
It is not possible for scratches or cuts to occur due to the small and thin mineral flakes used.

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